APV-IN-system with CABLE SUPPORT

Solution based on a cable support system without any steel profiles in the south-north direction. The west and east walls are stabilized through small concrete cylinders integrated by a ground cable. South and north columns are anchored using bigger single pieces of concrete. The edge columns are fixed by two steel cables with tensioners.

APV_in20_APVc3 - Onshape public project

Size of the Project Field

A case study example of an arrangement of steel cables and 15 m long profiles on column tubes of 5 m hight.

West-East WIDTH of the field

4 walls of column tubes and beam profiles with a 15m distance

3x15 = 45 m

South-North LENGTH of the field

4 rows of column tubes connected by 15m long beam profiles

3x15 = 45 m

Rectangular AREA of the field

case study field with 4x4 columns from Jäkel-tubes

45 x 45 = 2025 m²

Bill of materials - CABLE SUPPORT

CODE	DIMENSIONS	MATERIAL	VOLUME	MASS
JB 1234 xyz Jäkel Beam 1234 - walls xyz - rows	50x50x2 mm 1490 cm long 4x3 pcs	S235JRH steel hollow square tube	3.74 cm² 178.8 m 67 dm³	3.02 kg/m 540 kg
JQ 1-4 xyz SN Jäkel Quer 1234-w xyz-r South+North	100x50x5 mm 2x100 cm across 4x3 pcs	S235JRH steel hollow rectangular tube	13.36 cm² 24 m 32 dm³	10.187 kg/m 245 kg
JC 1234 abcd Jäkel Column 1234 - walls abcd - lines	100x100x5 mm 430 cm high 2x4 + 2x2 pcs	S235JRH steel hollow square tube	18.36 cm² 51.6 m 95 dm³	13.969 kg/m 721 kg
JJ 1234 sn Jäkel Jäkel 1234 - walls south + north	100x100x6 mm 70 cm high 4x2 pcs	S235JRH steel hollow square tube	21.63 cm² 5.6 m 12 dm³	16.493 kg/m 92 kg
JC 23 bc Jäkel Column 2nd + 3rd walls bc - lines	100x100x5 mm 142 cm high 2x2 pcs	S235JRH steel hollow square tube	18.36 cm² 5.7 m 10 dm³	13.969 kg/m 79 kg
LB 1234 xyz L-angle Beam 1234 - walls xyz - rows	50x50x3 mm 1490 cm long 4x3 pcs	S235JR steel angle Alu 6060 aluminium angle	2.8 cm² 178.8 m 50 dm³	2.24 kg/m 401 kg 0.79 kg/m 141 kg
TDJC 1234 abcd Tube Disk Jäkel 1234 - walls abcd - lines	51.0x8.8 mm 50 cm high 2x4 + 2x2 pcs	11 353.0 steel hollow circular tube	11.67 cm² 6 m 7.0 dm³	9.14 kg/m 55 kg
TDTC 23 bc Tube Disk Tube 2nd + 3rd walls bc - lines	38.0x7.1 mm 30 cm high 2x2 pcs	11 353.0 steel hollow circular tube	0.8 dm³	5.40 kg/m 6.5 kg
Trip I-III xyz 1-6 Tube rope in pipe I-III segm xyz rows 123456 - pipes	20.0x2.0 mm 1499 cm long 3x3x6 pcs = 54	11 353.1 steel hollow circular tube	1.13 cm² 809.5 m 91.5 dm³	0.888 kg/m 719 kg
TweFrip I-III xyz 1-6 Tube west+east Fix ropeinpipe I-III seg xyz rows 1-6 pipes	30.0x5.0 mm 2 cm long 2x3x3x6 pcs = 108 pcs	11 353.1 steel hollow circular tube	3.93 cm² 2.16 m 0.85 dm³	3.083 kg/m 6.7 kg
TGrip 1234 xyz 1-6 Tube Go thrue ropeinpipe 1-4 walls xyz rows 1-6 pipes	30.0x5.0 mm 7 cm long 4x3x6 pcs = 72 pcs	11 353.1 steel hollow circular tube	3.93 cm² 5.04 m 1.98 dm³	3.083 kg/m 15.5 kg
CFAU xyz 1-6 we Cable Fixator Axis Upper xyz - rows 1-6 lines west+east	40x12 mm 20 cm long 200x47x15 mm 2x3x6 pcs	S235JR+N steel sheet	211 cm³/pcs 71 cm³/pcs 10 dm³	80 kg
CGAU xyz 1-6 we Cable Gothrue Axis Upper xyz - rows 1-6 lines west+east	40x12 mm 20 cm long 2x3x6 pcs	S235JR steel bar	10.6 cm² 7.2 m 7.6 dm³	7.85 kg/dm³ 60 kg
TC 23 bc Tube Column 2nd + 3rd walls bc - lines	44.5x3.2 mm 360 cm high 2x2 pcs	11 353.0 steel hollow circular tube	4.15 cm² 14.4 m 6.0 dm³	3.25 kg/m 47 kg
APC 1234 sn ud Axis Pulley Column 1234 - walls sou+nor up+down	Ø 20 mm 12 cm long 2x2x4 pcs	S235JR steel bar	3.14 cm² 192 cm 603 cm³	2.47 kg/m 4.7 kg
DBC 1234 abcd Disk Bottom Col 1234 - walls abcd - lines	200 mm diam 2 cm high 2x4x4 pcs	S235JR steel bar	20.1 dm³	246.62 kg/m 158 kg
DGP we sn Disk Ground Pole west + east south + north	200 mm diam 5 cm high 2x2 pcs	S235JR steel bar	314 cm² 0.20 m 6.3 dm³	246.62 kg/m 49.3 kg
PGP we sn Plate Ground Pole west + east south + north	400 mm diam 2 cm high 2x2x2 pcs	S355 J2+N steel bar	1257 cm² 0.16 m 20.1 dm³	986.0 kg/m 158 kg
DAC 23 bc Disk Assem Col 2nd + 3rd walls bc - lines	150 mm diam 2 cm high 2x2 pcs	15 230.3 steel bar	177 cm² 0.08 m 1.4 dm³	138.72 kg/m 11.1 kg
PTJC 1234 abcd Plate Top Jäkl Col 1234 - walls abcd - lines	= 24 pcs	S235JR+N steel sheet	0.240 m² 5 mm 1.2 dm³	39.25 kg/m² 9.4 kg
PsnJB 1234 xyz Plate Jäkel Beam south+north 1-4 walls xyz rows	5x80x150 mm 4x3x2 = 24 pcs	S235JR+N steel sheet	0.288 m² 5 mm 1.4 dm³	39.25 kg/m² 11.3 kg
PsnJQ 1234 xyz Plate Jäkel Quer south+north 1-4 walls xyz rows	5x80x270 mm 4x3x2 = 24 pcs	S235JR+N steel sheet	0.518 m² 5 mm 2.6 dm³	39.25 kg/m² 20.3 kg
PVrip WE xyz 1-6 Plate Vpulley rope in pipe West East xyz rows 1-6 pipes	(65 + 70 + 65) x 5 x 60 mm = 5x60x200 mm 2x3x6 = 36pcs	S235JR+N steel sheet	0.432 m² 5 mm 2.2 dm³	39.25 kg/m² 17.0 kg
PFrip 1-4 xyz 1-6 Plate Fixator rope in pipe 1-4 walls xyz rows 1-6 pipes	5x60 x (45+45) = 5x60x90 mm 4x3x6 = 72pcs	S235JR+N steel sheet	0.389 m² 5 mm 1.9 dm³	39.25 kg/m² 15.3 kg
CGU we Cable Ground U-shape sheet west + east	(960+140+960) x 10 x 150 mm = 10x150x2060 1+1 pcs	S235JRC+N steel sheet	0.618 m² 10 mm 6.2 dm³	78.5 kg/m² 49 kg
CGO we a-d 1-4sn Cable Ground O-shape sheet a-d lines 1-4 walls	(40 + 1571 + 40) x 5 x 50 mm = 5x50x1651 mm 2x4 + 2x4 pcs	S235JR+N steel sheet	1.32 m² 5 mm 6.6 dm³	39.25 kg/m² 52 kg
CipD xyz 12 34 56 Cable in pipes Double xyz rows 1+2 3+4 5+6 lines	2 x 257.5 - 50 + 2 x 4518 cm = 95 m long 3x3 pcs	7x19 INOX rustproof steel	Ø 8 mm 855 m	0.22 kg/m 188 kg
Rip xyz 123456 Rope in pipes xyz - rows 123456 - lines	3x15 + 2x0.25 m = 45.5 m direct = 47 m spiral 3x6 pcs	Timber 3.0 PE rope	Ø 3-4 mm 846 m	2.1 kg
CAU xyz 12 34 56 Cable Axis Upper xyz - rows 1+2 3+4 5+6 lines	2 x 257.5 - 50 + 2 x 4518 cm = 95 m long 3x3 pcs	7x19 INOX rustproof steel	Ø 8 mm 855 m	0.22 kg/m 188 kg
PAUw xyz 12 34 56 Pipe Axis Upper west xyz - rows 1+2 3+4 5+6 lines	20.0x2.0 mm 236 cm long 3x3 pcs	11 353.1 steel hollow circular tube	1.13 cm² 21.2 m 2.4 dm³	0.888 kg/m 18.9 kg
PAUe xyz 12 34 56 Pipe Axis Upper east xyz - rows 1+2 3+4 5+6 lines	14.0x3.3 mm 255 cm long 3x3 pcs	11 353.1 steel hollow circular tube	1.03 cm² 23.0 m 2.4 dm³	0.814 kg/m 18.7 kg
CT UL xyz 12 34 56 Cabel Tensioner Upper / Lower axis xyz - rows double	M 12 560 kp 2x3x3 pcs	DIN 1480 cable tensioner galvanized	83 mm tension length	0.4 kg/pcs 7.2 kg
CUL 1234 Cable Upper Lower 1234 - walls	2 x 4527 - 50 + 2 x 61.9 cm = 91.3 m long 4 pcs	6x19 Seale galvanized steel	Ø 16 mm 365 m	1.05 kg/m 383 kg
CTUL 1234 Cable Tensioner Upper + Lower axis 1234 - walls	M 20 1700 kp 4 pcs	DIN 1480 cable tensioner galvanized	132 mm tension length	1.6 kg/pcs 6.4 kg
CSY we a-d sn 1-4 Cable Support Y-u west+east a-d lines sou+north 1-4 rows	427 cm long 2x2x4 pcs	7x19 INOX rustproof steel	Ø 10 mm 68 m	0.38 kg/m 26.0 kg
CSX we a-d sn 1-4 Cable Support X-d west+east a-d lines sou+north 1-4 walls	212 cm long 2x2x4 pcs	6x19 FE PVC coated galvanized steel	ø 10 mm 34 m	0.4 kg/m 13.6 kg
CTXY we a-d sn 1-4 Cable Tensioner XY west+east a-d lines sou+north 1-4 walls	M 16 1100 kp 2x2x4 pcs	DIN 1480 cable tensioner galvanized	95 mm tension length	1.0 kg/pcs 16.0 kg
CG we Cable Ground west + east	4600 + 248 cm = 48.5 m long 2 pcs	6x19 FE PVC coated galvanized steel	ø 10 mm 97 m	0.4 kg/m 38.8 kg
CTG we Cable Tensioner Ground west + east	M 16 1100 kp 2 pcs	DIN 1480 cable tensioner galvanized	95 mm tension length	1.0 kg/pcs 2.0 kg
REinJB 1234 xyz ud Rope Element in Jäkl Beam 1-4 walls xyz rows up+down	1490 cm long 4x3x2 pcs	Timber 3.0 PE rope	Ø 3-4 mm 358 m	0.89 kg
EinJB 1234 xyz 1-7 Element in Jäkl Beam 1234 - walls xyz rows 1-7 elems	46x46 mm .. 1+7 44x44 mm .. 2-6 20 cm long 4x3x7 pcs	Plastics Density PA block	1-7: 2.78 dm³ all: 33.4 dm³	1.14 kg/dm³ 38 kg
FTJC 1234 abcd ud Fixator Tube Jäkel Column 1234 - walls abcd lines up down	90x90 mm 2 cm high .. up 1 cm high .. down 2x4x4 pcs	Plastics Density PA block	up: 162 cm³ do: 81 cm³ all: 3.89 dm³	1.14 kg/dm³ 4.4 kg
GJCJ 1234 sn ud Gothrue Jäkel Col Jäkel 1234 - walls sou+nor up+down	38x10 mm 12.6 cm long 2x2x4 pcs	Plastics Density PA tube	8.80 cm² 2.02 m 1.77 dm³	1.14 kg/dm³ 2.3 kg
GJC 1234 bc ud Gothrue Jäkel Col 1234 walls b+c lines up + down	38x10 mm 12 cm long 2x2x4 pcs	Plastics Density PA tube	8.80 cm² 1.92 m 1.69 dm³	1.14 kg/dm³ 1.9 kg
PCC 1234 sn ud Pulley Cable Col 1234 - walls sou+nor up+down	70x25 mm 7 cm long 2x2x4 pcs	Plastics Density PA tube	35.3 cm² 1.12 m 3.96 dm³	1.14 kg/dm³ 4.5 kg
CPS sn we Concrete Pole Supp south + north west + east	40x10 cm 250 cm long 2x2 pcs	Concrete Density ordinary concrete hollow tube	0.942 dm² 10 m 94.2 dm³	2.3 kg/dm³ 217 kg
CCC we abcd Cable Concrete Cylinder west+east abcd - lines	50x23.8 cm 50 cm long 2x4 pcs	Concrete Density ordinary concrete hollow cylinder	19.59 dm² 4 m 0.78 m³	2.3 kg/dm³ 1802 kg
CCC 1234 sn Cable Concrete Cylinder 1-4 walls south + north	50x23.8 cm 200 cm long 2x4 pcs	Concrete Density ordinary concrete hollow cylinder	19.59 dm² 16 m 3.13 m³	2.3 kg/dm³ 7209 kg

MATERIAL	VOLUME 45x45 m²	MASS 45x45 m²	VOLUME 100x100 m²	MASS 100x100 m²
11 353.0	13.8 dm³	108.5 kg	68 dm³	536 kg
11 353.1	99.1 dm³	778.8 kg	490 dm³	3846 kg
15 230.3	1.4 dm³	11.1 kg	7 dm³	55 kg
S235JR	84.6 dm³	673 kg	418 dm³	3324 kg
S235JR+N	32.1 dm³	254.3 kg	159 dm³	1256 kg
S235JRH	216 dm³	1677 kg	1067 dm³	8281 kg
S355J2+N	20.1 dm³	158 kg	99 dm³	780 kg
Steel	467 dm³	3661 kg	2.3 m³	18078 kg
6x19 FE	131 m	52.4 kg	647 m	259 kg
6x19 Seale	365 m	383 kg	1802 m	1891 kg
7x19 INOX	1778 m	402 kg	8780 m	1985 kg
DIN 1480	-	31.6 kg	-	156 kg
Timber 3.0	1204 m	3 kg	5946 m	15 kg
Cable	3478 m	872 kg	17.2 km	4306 kg
Concrete	4004 dm³	9228 kg	19.8 m³	45570 kg
Plastics PA	45 dm³	51 kg	221 dm³	252 kg

Comparison with APV-RESOLA Heggelbach DE - total used steel: 50t / 25x130m² ... 150 t / 100x100 m²